MASTERFLEX – Technische Schläuche & Verbindungen

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MASTERFLEX – Technische Schläuche & Verbindungen

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MASTERFLEX – Technische Schläuche & Verbindungen
MASTERFLEX – Technische Schläuche & Verbindungen

Expertise you can build on

Because every component counts, we develop hose solutions that combine performance, safety and efficiency. You can rely on our expertise for demanding applications. We rely on high-quality materials and precise construction.

High-performance hose solutions - tailored precisely to your application

We know how crucial each component is for the overall system. With maximum flexibility, technical precision and certified quality, we develop solutions that you can rely on. We not only think about current requirements, but also about future challenges. Our products combine durability, reliability and efficiency and thus contribute significantly to the success of your projects.

Our strengths at a glance:

  • Customized solutions instead of standard products for every requirement
  • Decades of experience and specialized expertise that we bring directly to your projects
  • Tested quality for demanding applications and maximum safety
  • Flexibility and service orientation to implement even short-term adjustments quickly

Find out more about our services and discover how we can support your projects with tailor-made solutions.

Developing together - Contact us!

Do you have a special application or technical challenge? We support you from the idea to implementation and work with you to find the optimum solution.

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Your development partner for complex connection tasks

Whether prototype, pre-series or large series - we support your project from the initial idea to series production. With modern CAD systems, precise toolmaking and a high proportion of manual production, we realize customer-specific hoses, moulded parts and bellows, even for small and medium quantities.

Individual production by experienced specialists creates the necessary flexibility to reliably implement complex geometries and demanding requirements. The focus is on efficiency, precision and cost-effectiveness. Thanks to state-of-the-art design tools, in-house tool expertise and precision craftsmanship, we are able to serve even demanding niche markets quickly and economically - even with constantly changing material and design requirements. We confirm and document the quality of our products using in-house test benches (e.g. climate chamber, pressure test benches for overpressure/underpressure tests, leakage tests, tensile tests, fire tests or movement tests)

Exemplary FEM simulation

Precision through industrial craftsmanship

Our hoses are manufactured by hand on an industrial scale. The precisely cut plastic sheets are carefully wrapped around a rotating mandrel, layer by layer. Depending on the type of hose, the blank is additionally reinforced with steel wire, which is also precisely applied by hand. The final step is vulcanization. At temperatures well above 100 degrees, the individual layers fuse together to create a high-strength, high-tech hose. The result is a product that meets the exact requirements and offers maximum precision, reliability and performance. It often takes several employees to remove the finished hose from the mandrel, as the shape and fit are so precise.

Materials expertise that sets standards

Extreme temperatures, aggressive media or high mechanical loads: We select materials precisely according to your requirements. Depending on the conditions of use, we rely on a wide range of high-quality technical fabrics and knitted fabrics. These include glass, polyamide, polyester, high-performance fibers such as Nomex® and Kevlar® as well as ceramic materials.

For coatings, we use specialized elastomers such as silicone, Neoprene®, Hypolon®, Viton®, Nitril® or butyl. In combination with single or multi-layer structures and optional steel wire spirals, we create durable, high-performance products with maximum reliability.

Tested quality at the highest level

Our processes and products are certified in accordance with DIN EN 9100:2018, the international quality management standard for aviation. This certification is equivalent to AS 9100D and JISQ 9100:2016, including ISO 9001:2015, and covers the development, manufacture and distribution of special hoses, bellows, molded parts and sleeves. It confirms our expertise in the development, manufacture and sale of sophisticated elastomer-coated special products and underlines our commitment to precision, reliability and sustainability.

The certificate was issued by TÜV Rheinland. It is valid until June 11, 2027.

 


Our products

High-tech plastics, top quality and customized designs - find out more about our product world.

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Questions? We are here for you!

Contact us if you have any questions about products, materials or projects. Our team will provide you with competent and solution-oriented advice.

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